Since early 2024, we have been working tirelessly to make PHA (Polyhydroxyalkanoate) a viable material for disc golf discs. PHA is created when microbes ferment sustainable feedstocks such as corn, sugarcane, vegetable oils, and even used cooking oil or other waste streams. After extraction and purification, it has the potential to be processed into sporting goods, offering a material that is fully biodegradable and compostable in soil, freshwater, and marine environments without creating microplastics. PHA also supports recycling, composting, and anaerobic digestion, making it one of the most promising options for a circular, low-emission future. While we are not yet manufacturing discs with PHA, our ongoing development is aimed at unlocking this material’s potential for disc sports.

Our wood biocomposite discs combines cellulose fibers and wood particles from sustainably managed forests and pulp residues with renewable polymers to create a durable, high-performance material. By dispersing the fibers evenly during production, brittleness is reduced and strength is increased, allowing the material to be shaped using standard injection molding and extrusion processes. The biocomposite is recyclable and energy-recoverable without contributing additional carbon to the atmosphere. It supports circular-economy principles, especially when incorporating waste byproducts such as crude tall oil and label residues. This material provides reliable performance while significantly reducing environmental impact.

Our recycled plastic discs are made with GRS-certified recycled plastics, which ensures environmental and ethical responsibility across the entire lifecycle of the material. By sourcing from post-consumer and post-industrial plastics, we reduce carbon emissions, divert waste from landfills, and give these materials a second life. Despite being recycled, the discs maintain the same precision, grip, and durability players expect, while offering a sustainable alternative to traditional plastics. GRS certification guarantees that our recycled materials meet strict global standards, aligning with our mission to make disc sports more sustainable without compromising on quality.