OUR MATERIALS

Built to perform. Built to last — or not.

Every Bernoulli disc starts with a material decision. We offer four material families, each with a different sustainability profile and performance character. Here's what goes into them.
100% biodegradable

PHA — Polyhydroxyalkanoate

PHA is produced by bacteria that are fed organic feedstocks like plant sugars or vegetable oils. Under the right conditions those bacteria naturally accumulate PHA as an energy reserve inside their cells, essentially producing plastic biologically. That material is then extracted, purified into pellets, and run through injection molding just like conventional plastics except at end of life it fully biodegrades in natural environments, including soil and marine settings. On its own, PHA is brittle and difficult to process for high impact applications. Through extensive R&D, we've engineered a formulation that delivers competitive flight performance and durability while remaining biodegradable.
Renewable feedstock
Microbial fermentation
Disc manufacturing
Player use
Fully biodegrades

PHA lifecycle — from feedstock to full biodegradation. No microplastic residue at end of life.

PHA pellets
PHA pellets
PHA Hubble, laser engraved
PHA Hubble, laser engraved
Sustainably sourced

Wood Biocomposite

Our wood biocomposite blends cellulose fibers and wood particles from sustainably managed forests with recycled TPE. Wood fibers and pulp residues are combined with renewable polymers to reduce brittleness and increase strength. TPE enhances flexibility and impact resistance, and using recycled TPE limits the material's overall environmental footprint compared to virgin plastic.
Wood biocomposite pellets
Wood Einstein, UV printed
GRS certified

Recycled Plastic — TPE blend

Our recycled plastic discs use a blend of GRS certified recycled TPE and standard TPE sourced from post-consumer and post-industrial waste streams. This reduces carbon emissions and diverts usable material from landfills. Standard TPE maintains the durability, grip, and consistency players expect. GRS certification provides full material traceability and verifies our recycled inputs meet strict global standards.
GRS recycled plastic
Recycled plastic Bernoulli putter, UV printed
Tour grade

TPU — Thermoplastic Polyurethane

TPU is our tour grade material, built for players who demand performance. It delivers consistent flight, dependable grip in any weather, and durability that stands up to thousands of throws. TPU is petroleum based and not biodegradable. No greenwashing, no exaggerated claims, just a proven material that performs at the highest level.
TPU, laser printed
TPU, No color added, laser printed